Laboratory Record & Corrective & Preventive Action
Raw Material Analysis
Chemical Analysis of each heat
Green Sand Analysis of samples taken periodically
S.G. Iron Microstructure, BHN and physical properties
Gray Iron Microstructure, BHN and physical properties
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Visual Inspection
Foundry defects of each shift/day/month production
Defects found after machining of each shift/day/month
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Dimensional Inspection
Pattern dimension along with customer’s drawing
Casting dimensions of pilot batches along with customer’s inspection report/approval
Casting dimension taken randomly from production lots
Dimension of Jigs, Gauges and Fixtures
Castings checked by relevant Jigs, Gauge and Fixtures
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Packing and Dispatch
The products are packed in gunny bags, wooden crates, corrugated box, keeping in view the need and advice of the customers
Rust preventive material like red oxide, oil coating are given to the machined surface of the product just prior to the packing wherever necessary
Colour painting/colour identification is being done as per the customer’s requirement
Required marking as required by the customer are stencilled on the wooden crates prior to dispatch
Packing slips giving necessary particulars of the products like Part No. Item Code, Name of the Product or any other special instruction are also affixed on the wooden crates, corrugated boxes, etc.